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INDUSTRIAL OBJECTS

  1. General Information
  2. Documents, required for independent
    gas supply project realization
  3. System schema
  4. Normative documents
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Systems of industrial object independent gas supply are meant for being used with high power boilers and heating plants, featuring increased fuel consumption.

For 200-500 kWt boiler-houses it is rational to use 9-20 m3 reservoirs and electric evaporator plant of 32/64 kg/h capacity to ensure a boiler house maximum power operation within about 480 hours.

For 1000-3500 kWt boiler houses it is rational to use 20-50 m3 reservoirs and electric evaporating plants of 100-300 kg/h capacity to ensure a boiler house maximum power operation within about 240 hours.

For more powerful boiler houses it is rational to use liquid evaporators up to 3000 kg/h capacity

Industrial object gas supply system includes:

  • Reservoirs for LPG storage (under ground and above ground);
  • LPG evaporating plants (electrical or liquid);
  • Pumping device for LPG pumping from gas carrier to reservoir.
  • Self-priming plant for LPG liquid phase supply from reservoir to evaporator of 200 kg/h capacity;
  • System of anode-cathode protection;
  • Fittings for high pressure gas pipeline mounting;
  • Pumping station electric control board;
  • Insulating flanges at gas pipeline input and output from ground;
  • Filter at suction gas pipeline;
  • Back-pressure valve and relief valve at by-pass
  • Metal supports and above-ground gas pipelines for LPG (to prevent load transfer from pipelines to pump flanges)
  • electromagnetic explosion safe cut-off valve located at a gas pipeline entrance. This valve cuts off LPG supply when LPG pressure drops below 0,5 MPa or gas content in a shop premises reaches 20% of Low Flammability Level. Gas content sensor connected with electromagnetic valve. Sound alert.
  • Metal grid on concrete poles of 1,6 m height with a gate used for reservoirs fencing in.
  • Intrasite network of automated equipment, pump cables and external lightning cables (laid in trenches): three phase five wire with cupper core and one phase three wire in compliance with GOST P50571.-93;
  • External lightning: external lightning support: explosion safe lamp of VZG200-AMC type, distribution board with automatic switching of external lightning power;
  • Metal lightning rod;
  • Earthing circuit:
       - reservoirs earthing circuit;
       - artificial earthing device

Documents required for industrial object independent gas supply project realization

  1. Right of way certificate (or cadastral documents certifying proprietary rights for a land lot).
  2. Tracing of a land lot for construction general layout M 1: 2000 with land lot borders marked.
  3. Topo-survey M 1:200, 1:500, registered at land cadastre bodies two years old max. with a geodesic company stamp.
  4. Geotechnical investigation of a land lot.
  5. Construction permit issued by local administration
  6. Architectural planning assignment.
  7. Technical specifications:
       - Issued by gas supplying (operating) organization;
       - Issued by Civil Defense and Emergency Situations bodies;
       - for electric supply specifying connection points of required capacity;
  8. Project statement.
  9. Face of building to which gas pipeline is being laid.
  10. Pipeline entrance affixment to building axes.
  11. First floors layout with gas equipment supposed location.
  12. Certificates in Russian language for all installed gas-consuming equipment
  13. Certificate of Conformity and Permit to Use in Russia for all installed gas-consuming equipment

Normative documents

SNiP (construction norms and specifications) 2.04.08-87* “Gas supply”
SNiP 2.04.05-91* “Heating, Ventilation and Air Conditioning”
SNiP 2.08.01-89* “Dwelling Houses”
SNiP II-89-80 General layouts of industrial enterprises
SNiP 2.11.03-93 Storage facilities for oil and oil products. Fire safety norms.
SNiP II-35-76 Boiler plants. Norms of design
SNiP 11-98* Refueling stations. Fire safety requirements.
SNiP 42-101-2002 Design and construction of gas pipelines made of polyethylene tubes and worn out pipelines reconstruction.
GOST 5542-87 “Combustible natural gases for industrial and public use. Technical specifications”
SR 12-609-03 Safety requirements for objects using liquefied hydrocarbon gases
SR 12-529-03 Safety requirements for systems of gas distribution and gas consumption.
SR 03-576-03 Requirements for safe operation of pressure vessels.
SP 42-101-2003 General Norms of design and construction for gas distributing systems made of metal and polyethylene tubes.

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